I. Basic parameters of ABB IRB 120
Type: six-axis multi-joint industrial robot
Load capacity: 3 kg (maximum payload)
Maximum working radius: 580 mm
Repeated positioning accuracy: ± 0.01mm
Protection Class: IP30 (Standard)/IP40 (optional)
Installation method: countertop installation, upside down installation, wall hanging
Control system: ABB IRC5 Compact
Body weight: 25 kg
Shaft motion speed:
Axis 1 (base rotation) : 250°/s
Axis 6 (end rotation) : 320°/s
Ⅱ, core advantages
1. High precision and compact design
±0.01mm repetition accuracy: industry-leading accuracy, suitable for precision assembly, inspection, dispensing and other tasks.
Compact volume: small footprint (body only 25kg), suitable for space-limited production lines (such as electronic components production lines).
2. High-speed sports performance
Short beat time: Cycle time <0.4 seconds under light load (such as pick-place task), efficiency is more than 50% higher than manual.
Acceleration optimization: The acceleration of axial motion is up to 15 m/s², which is suitable for high-speed production needs (such as 3C product testing).
3. Flexible deployment and ease of use
Multiple installation methods: Support upside down, wall hanging, suitable for high-density production line layout.
Quick programming:
Guided Programming (QuickMove™) : Manually drag the robot to record the path through the instructor.
Offline programming (RobotStudio) : Simulation software is pre-programmed to reduce downtime.
4. High reliability
MTBF (Mean time to Failure) : >75,000 hours, low maintenance costs.
Modular design: Core components (motor, reducer) can be quickly replaced and easy to maintain.
Ⅲ. Typical application scenarios
1. Precision assembly for electronics industry
Scenario: Mobile phone camera module assembly, PCB board components insertion.
Solution: IRB 120 + visual positioning system (such as ABB Vision), accuracy up to ±0.01mm.
Case: A mobile phone manufacturer uses IRB 120 to assemble micro screws, and the yield is increased to 99.99%.
2. High-speed sorting and loading and unloading of small parts
Scene: Medicine capsule sorting, watch parts processing center loading and unloading.
Solution: With vacuum suction cup or pneumatic claw, beat time <0.5 seconds/piece.
3. Detection and measurement
Scenario: Precision part size inspection and semiconductor chip appearance inspection.
Solution: Integrated laser rangefinder or high-resolution camera to support real-time data feedback.
4. Dispensing and coating
Scene: Electronic component sealing dispensing, LED lamp bead coating.
Solution: Suitable for micro-dispensing valve (such as Nordson), the precision of glue control is ±0.005ml.
5. Laboratory automation
Scene: Experimental sample packaging, reagent transport.
Solution: IP40 protected version, suitable for clean room environment.
Ⅳ. Technical details and innovation
IRC5 Compact controller
High integration: The controller volume is only 1/3 of the traditional model, and supports Ethernet/IP and Profinet communication protocols.
Safety features: Support SafeMove2 (Safe speed monitoring, area restriction), compliant with ISO 10218 standards.
Energy-saving characteristics
Standby power consumption <50W, running power consumption <300W (full load), 20% energy saving than similar robots.
Ecological compatibility
Support ROS (Robot Operating System) interface for scientific research and customized development.
Seamless integration with peripherals such as ABB FlexLoader™ (Flexible Loading System)
Ⅴ. Comparison of competitive products
Model | ABB IRB 120 | FANUC LR Mate 200iD | KUKA KR 3 AGILUS |
Load | 3 kg | 7 kg | 3 kg |
Working radius | 580 mm | 700 mm | 600 mm |
Repeatability | ± 0.01mm | ± 0.02mm | ± 0.02mm |
Protection Level | IP30/IP40 | IP67 (Optional) | IP30 |
The price range is about | $20,000 - $35,000 | $30,000 - $45,000 | $25,000 - $40,000 |
IRB 120 Benefits:
Highest accuracy: ±0.01mm, suitable for ultra-precision scenes.
Minimum volume: body weight is only 25kg, suitable for space-sensitive scenarios.
Cost performance: The entry cost is lower than that of similar competitors.
If you would like to know the latest prices of ABB robot, please feel free to contact us
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